Our company specializes in providing high-quality metal forming services for the automobile industry, particularly in the manufacturing and processing of large metal components. We offer a comprehensive range of capabilities, encompassing everything from body frames and chassis for special vehicles to related steel structure welding.
Advanced Custom Metal Forming Services for the Automobile Industry
We specialize in providing advanced custom metal forming services for the automotive industry. Our expertise featured by:
Heavy Hydraulic Pressing: We offer comprehensive hydraulic pressing capabilities for various metal frames used in automobile manufacturing, ensuring precise and robust components.
Heavy Welding Structures: Our team is adept at constructing heavy welding structures for the automotive or infrasture industry, including chassis, undercarriages, gear housings, engine pack boxes, and more.
Want To Lower Down Your Manufacturing Cost?
Key Applications for Custom Metal Forming Services
- 1.Body Frame Manufacturing: Utilizing our powerful 3000T hydraulic press, we create precise and strong body panels and frame structures. This process enhances the mechanical properties and structural strength of the formed sheet metal, resulting in aesthetically pleasing designs.
- 2.Special Vehicle Chassis: We supply chassis and related steel structure welding components for specialized vehicles like port patrol vehicles. Our large bending machine can handle steel plates up to 15 meters in length, showcasing our experience in heavy steel structure welding and beveling.
- 3.Engine Casing: We manufacture cast aluminum casings for various engines using lost foam casting. This process delivers high precision in casting dimensions and shape, achieving surface roughness levels of Ra3.2 to 12.5μm and dimensional accuracy of CT7 to CT9, minimizing the need for subsequent machining.
- 4.New Energy Vehicle Battery Casing: We possess expertise in manufacturing battery casings for new energy vehicles using low-pressure die-casting aluminum alloy. This technique enables the production of large, thin-walled, complex castings while reducing porosity and impurities within the casting. The smooth metal flow eliminates splashing, resulting in higher casting quality and surface finish.
Featured Metal Fabrication Process
Heavy Bending
Our advanced bending machines and years of experience allow us to precisely bend metal sheets into required shapes, handling lengths up to 15 meters. learn More..
Large Part Hydraulic Pressing
Our hydraulic presses form large components like body panels and structural elements with precision and efficiency, enabling the rapid manufacturing of complex designs and lowering costs. Learn More…
Heavy Welding Process
We employ a variety of welding techniques including laser welding, MIG, TIG, resistance welding, and submerged arc welding. Our certified welders adhere to stringent quality control procedures, ensuring compliance with WPS requirements and thorough weld inspection. Learn More…
Large CNC Boring
We meet the demands for precise hole diameters and surface finish on large components through our heavy boring process. Learn More…
Large CNC Milling
Our gantry CNC milling machines provide high-precision milling for components up to 20 meters long. Learn More…
Heavy Vertical Turning
Our vertical lathes can handle large circular structures, capable of turning components with diameters up to 12 meters. Learn More…
Advantages in the Automobile Industry
- Strict Material Quality Control: We strictly adhere to customer-specified steel grades and required standards, such as ASTM. We provide steel mill inspection reports, heat numbers, and can offer traceability reports for the steel rolls used in the parts.
- Large Component Metal Forming Services: Our extensive equipment list includes large 3000T bending machines, 3000T hydraulic presses, 6000W laser cutting equipment, 20-meter gantry milling machines, 12-meter vertical turning machines, and more, enabling us to meet the demands of most large-scale projects.
- Cost-Saving Solutions: Our experienced team can provide solutions for material optimization and process improvements, such as using forgings instead of cutting, employing stamping instead of bending, and utilizing standard steel materials instead of rare profiles.
- One-Stop Service: Leveraging our extensive network of processing resources, we can outsource certain metal processing steps, ensuring a turnkey solution and eliminating quality control issues that arise from working with multiple factories. We can outsource processes such as lost foam casting, cast steel, hot forging, and more.
Our extensive experience in custom metal forming provides a comprehensive solution for your automobile manufacturing needs. Contact us today to discuss your next project.
